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In a challenging global slowdown, the world seems awash in capacity. Scans of major business publications show airlines reducing flights, companies furloughing or firing employees, and manufacturers closing plants. If you agree that it appears there is more unused capacity than demand, why should capacity management matter?
It would seem in the “Great Recession,” capacity planning and management should be a minimal consideration. In fact, capacity utilization for many industries is at an all time low.
For example, from January 2008 to January 2009, according to the Financial Times, the demand for automobiles in the United States fell from 15.9 million to 9.6 million per year. And Wall Street Journal reports Federal Reserve Chairman Ben Bernanke told the House Budget Committee recently, "The slack in resource utilization remains sizable".
As companies attempt to cope with a “new normal,” painful restructuring processes have included reducing “capacity” in human resources, plants and equipment, information technology, number of brands, distribution channels, and even debt covenants. All this restructuring is intended to pare down capabilities to what is perceived as a new reality in market conditions.
Indeed, observing macro-economic conditions, it’s tempting to write off “growth.” However, “growth” is far from dead.
Take for example, the exponential growth trends of Facebook and Twitter. In January 2009, Facebook touted its 150 millionth user, and in May 2009 surpassed 225 million users! One site projects Facebook to have 300 million users by the end of the year. Twitter’s growth has also been phenomenal—audiences grew 40% in just 30 days (March-April 2009).
In fact, “growth” exists (often exponentially) in areas such as data volumes, populations, energy usage, Moore’s Law, GDPs of select countries (India, China etc), education expenditures, and unfortunately—state and national debts!
Growth also can be found in micro-segments and categories such as increases in market share of private label brands vs. national brands on grocery store shelves, or Apple’s share of the smartphone market. Once our eyes are opened to growth trends, it’s quite easy to see signs of expansion everywhere!
The ability to meet the needs of your customers now and in the future is a critical function of any business. That’s what capacity management is all about. Spikes in demand could mean that your company is leaving money on the table and/or failing to meet customer needs. Need proof? For customer reaction, simply perform a web search on keywords “Twitter down time” or “Twitter outage” and you’ll gain evidence of how important capacity management really is.
Indeed, capacity management isn’t a one-time, annual event. It should be a continual process of making sure your business can scale up or down to meet customer needs. With a thumb on the pulse of demand, marketers have a responsibility to help establish a well documented capacity plan and process that considers future business requests.
Sound like simple, common sense, right? Properly predicting demand is anything but easy. Considerations must include a clean and accurate set of historical data, an analytical infrastructure to compute and analyze data, an understanding of the current state of the business and its capabilities, future growth projections based on applicable trends, and then a gap analysis of what it would take to scale based on various “what-if” scenarios.
Capacity management is all about reducing surprises. Take a good, hard look at your business. What’s growing? Something surely is.
What marketing campaigns are you preparing? What happens—for goodness sake—if they’re too successful and demand exceeds available supply? McDonald's in India had to scale back marketing campaigns for Chicken McNuggets because they couldn't keep up with demand. Good marketing is making promises your company CAN deliver.
Can you accurately predict if and when you’ll run out of resources to meet customer needs? Can you afford not to properly manage “capacity”?
Questions:
• There appears to be a glut of capacity worldwide (i.e. shipping, telecommunications, manufacturing etc.). Should marketers be concerned with the concept of capacity management?
• What are the ramifications of getting capacity management wrong?
• Businesses are adding flexibility to meet spikes in demand through vehicles like cloud computing, temporary labor and outsourcing. Can you think of others?
• Suppose “capacity management” is built into the function of an annual strategic planning exercise. What might be a pitfall of this approach?
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Comments
Paul, you just reminded me of how much I was thinking about this once. It was for my university degree work, predicting demand. At that time I was thinking of "caotic matrix" and "demand scenarios":
http://www.kainoto.com/files/demand-scenarios.jpg (expanded the Kotler's demand function with time factor)
(sorry, it's in slovenian)
Especially the caotic matrix was interesting, because I've noticed that almost anything in the environment can have some impact on the organisation. So beside raw data, I think you need to involve several experts for things that can't be predicted, since there's no "usable database" about them (like that garage band that is just at this moment producing new Facebook and noone knows about them).
• There appears to be a glut of capacity worldwide (i.e. shipping, telecommunications, manufacturing etc.). Should marketers be concerned with the concept of capacity management?
Yes. Even tough I prefer flexibility. :-)
• What are the ramifications of getting capacity management wrong?
Stress. Costs. Big time reputation waste.
• Businesses are adding flexibility to meet spikes in demand through vehicles like cloud computing, temporary labor and outsourcing. Can you think of others?
Putting something into customer hands to do?
• Suppose “capacity management” is built into the function of an annual strategic planning exercise. What might be a pitfall of this approach?
What was first, egg or the chicken? :-)
Posted by: Dusan Vrban | 07.01.09
Hi Paul,
Terrific post.
What you said here, in a nutshell is key: "Capacity management is all about reducing surprises. Take a good, hard look at your business. What’s growing? Something surely is."
Companies really need to monitor sales and consumer demand every day now so they can gradually ramp up production to meet growing demand for some things and cut production on others. Having said that, spikes can still occur, making it very difficult to meet demand. As large and efficient a company as Toyota is, for example, they could not meet the demand for the Prius when it first debuted. What about Apple's first iPhone? There were surely lost sales opportunities but die-hard consumers queued up until they could purchase the object of their devotion. To answer an overall question you're asking: it's not possible to predict accurately in some cases but closer ongoing monitoring may help eliminate some surprises and potentially negative impact. But what happens if someone with a large following suddenly endorses a product or service today on a tweet or Linked In message--to cite your examples of high growth properties--and there's a run on it tomorrow? Who can foresee that?
Posted by: Claire Ratushny | 07.01.09
Dusan, thank you for taking the time to comment and a special thanks for tackling each of my posed questions.
One of the key points you captured is the need to build in flexibility to business processes, especially to help meet unexpected demand. Easier said than done, especially when the first inclination in challenging economic times is to "cut". Building flexibility might even mean allowing some "slack" in processes, which runs counter to the generally accepted business practices of "lean is best."
The next big thing, big event, or new competitor is hard to predict. But we can prepare! "Chance favors the prepared mind." - Louis Pasteur
Posted by: Paul Barsch | 07.01.09
Paul, I see flexibility not only as a capacity thing, but as a state-of-mind. When you're really flexible, you're able to change your behavior in a minute, rethink goals, cut your needs, work for someone else or even totaly (read this carefuly) leave business to someone else!
So by being flexible I really mean - leave it to someone else. And if they need you later (and they will, belive me), you jump in as needed.
Of course, is hypothetical and working in my cases. Might not work for a flower shop. :-)
I like that one from Pasteur. Great one, thxs!
Posted by: Dusan Vrban | 07.01.09
Claire, you bring up some terrific points about responding to spikes in demand, especially those huge spikes as a result of some event such as an endorsement, recommendation, review etc. Look at Oprah for example - she can make or break a book through a simple recommendation!
Who can predict if and when a product or service catches fire? What happens if your forecasts are woefully wrong? That's why capacity management matters to marketers--we need to build in flexibility to our business processes to react to volatility.
It's my contention that marketers should be constantly performing "what-if" scenarios to ensure they can adequately meet demand spikes, and then discern strategies to meet those needs. Print on demand, cloud computing, contract manufacturing etc, are just some of things that come to mind as possible avenues to consider.
Posted by: Paul Barsch | 07.01.09
I personally believe that when your campaigns go over success, you need a high degree of capacity to keep up to the demand. But, there isn't a way to count for how well a campaign will fare. So, it's much more logical to take out powerful campaigns with proportional level of production capacity.
Posted by: Strategic management | 07.01.09
Dusan, You said, "When you're really flexible, you're able to change your behavior in a minute." How's five to ten minutes sound?
I'm reminded of an article from Barrons on Honda's ability to quickly change its product mix in relation to business conditions. This quote says it all, "Honda's models are designed to use common parts as much as possible and to be assembled much the same way. Its heavily robotized production lines can switch from making any one model to another in five to 10 minutes, versus days or weeks at rivals' plants."
Posted by: Paul Barsch | 07.01.09
Strategic management, thank you for commenting.
You said, "There isn't a way to count for how well a campaign will fare." I do suppose however, that depends on whether you have the data for results for a similar campaign run in the past. Of course, the past (last week, last month or last year) is not today's conditions, and assumptions may change, but sometimes the past can be a fairly reliable predictor of the future.
And sometimes, there's just no way to predict the future, especially when it comes to new product launches. In that case statistical models may be of little to no use.
You did say something that I think bears deeper discussion/pontification when you mentioned, "It's much more logical to take out powerful campaigns with proportional level of production capacity."
Should marketers care about capacity management, or is it just our job to create demand and let the business figure out how to respond?
Posted by: Paul Barsch | 07.01.09
Keeping an ear close to the consumers at all times is critical. In addition, it is worth the money to have someone in the organization responsible for scanning the environment and identifying trends, patterns, and changes. Those who identify changes early and know their consumers well will have an easier time being able to manage capacity, suffer less in the downturns, and be ready for the upswings.
Posted by: Camille Schuster | 07.02.09
Camille, thank you for adding your expertise to this article. In addition to collecting your own data about customers and possibly adding in third party sources (partners/analysts/suppliers), it's very important to keep a pulse on both macro and micro economic data points to build a complete picture of demand. The tricky part, I believe, is understanding which data points to rely upon--to separate the signal from the noise.
Posted by: Paul Barsch | 07.06.09